Craig's Gleed Garage, where there's never an end to the crazy ideas, dollars disappear without a trace, more time is spent looking for tools than actually using them, nothing is safe from modification and no project is truly ever finished

The Shops

 
After retirement I moved back to my childhood home of Selah to be near my widowed Mom and Grandma, as well as my sister and her family who lived nearby.  While I was out of the country, a friend who knows everyone excitedly contacted me with some great news – his real estate agent buddy had a short sale on a property just outside the city limits of Selah with a great shop.  And oh, by the way, it also has a little house!  Well now, what could be better, a place of my own (I’d never owned a house before) with a shop bigger than the house, which would be perfect for a single guy just starting to think about getting some cars!  Before you know it, the 30*30 shop is full and I’m renting space at a nearby storage facility.  Not gonna work!  After some false starts drawing up plans for a shop expansion it became clear that I simply needed more space for the ever-growing herd.  Let the search begin!
 
After searching high and low from the Wenas to West Valley and all points in between and around, I found a 2-acre property in Gleed with a 30 x 36 shop and plenty of room to grow.  The house was basically a “gut it and start over” prospect, built in 1984 and never updated, and lived in by the kids of a guy who’d been relocated.  Looked like no maintenance had been done on the house, shop, yard, etc. for years as it was all overgrown with weeds, with dead trees, broken sprinkler lines and junk strewn everywhere, but hey, who doesn’t like a project?  At some point the house will be the topic of another section, so we’ll just stick to the shops for now.
 
As one can imagine, that 30 x 36 shop filled up pretty quickly.  The house itself had a single-car garage on the first level and another in the basement, so I did some repurposing and added two more garage doors to the lower basement level.  Yep, that all filled up, too.  I was between house remodel and playing with my new toys (the cars) when in early 2019 my then-GF moved from Peru to Gleed, which resulted in many changes in priorities, but I always had my heart set on a new shop.
 
After going around in circles with my own design, permitting, easements, septic drain fields, access, the neighbor’s huge cottonwood trees, I pulled the trigger on a pole barn contract.  Then I got married. Then COVID hit.  Then the fun started.
 
My plan was to have the pole barn built, floor poured, mezzanine structure roughed in and just the basic plumbing and electrical work done to get signed off by the inspector, then finish it up the plumbing, electrical, insulation construction work on my own.  Luckily that all got contracted at pre-Covid pricing, along with most of the materials I was going to need to finish things up.  Also luckily, the construction area was tucked in behind the house and hidden from view, so the contractors, for the most part, continued to work through Covid, though I did need to find a different plumbing contractor.  That whole adventure is another story that gets its own tab – let’s start with the “old shop”.
 
OLD SHOP
 
The house I bought in 2018 was advertised as having a 30×50 shop, but it turned out to be actually 30×36.  I bought the house anyway, figuring 30×36 was HUGE, especially since I had added garage space into the basement of the house.  Well, we all know how that was going to end, don’t we?  I actually managed to cram quite a few cars in, but quickly realized that cramming cars into a garage and being able to work on cars were kinda conflicting goals, especially once I installed the 4 post lift.  Didn’t take long to figure out I needed more space, which is where the new shop comes in.  My grand plan was to set up the new shop for storage and the old shop to put into practice my new-found and rapidly growing mechanical skills and combine them with my endless supply of dreaming and wasting money.  So, let’s set up a backyard mechanics dream shop!
 
Of course that means getting all the yardwork stuff out, so I took mostly leftover materials from the new shop and built a 14’ extension to store the lawnmower, shovels, sprayers and everything else that didn’t have a good place to live – and more than once, car parts and project overflow!  Also, to keep the noise down, I moved the air compressor and spare tank out there, though via a hose I can tie into my sprinkler manifold and blow out the entire 2 acres from the comfort of my shop (engineering at its finest!).
 
Next was to get heat installed; phase one was a portable diesel/kerosene heater in the winter and swamp cooler in the summer, followed by more insulation, a ceiling-mount propane heater and a big ceiling fan.  Final phase was to just spend the money and install a mini-split inverter heat pump from Mr. Cool and install it myself – heat in the winter, A/C in the summer, efficient and not overly expensive – looking into that for the other shop now.
 
As a concurrent project with the new shop build, I had a couple of 3’x3’ squares cut out of the floor slab, dug some 2’ deep holes, reinforced it with rebar in the hole and tiebacks to the original slab and poured footers for a 2 post lift.  Of a few under-slab conduits were sacrificed in the process, leading to some more electrical work, so as usual one little project leads to many others.  The shop was supposed to be “prepped for a bathroom”, which I originally reckoned would mean to just install a toilet and a sink and get after it, but nope… that nomenclature apparently meant they simply didn’t pour concrete in the back corner.  Great…  so another project digging in a small septic system out back, installing plumbing and having the slab section poured in the corner while they were out doing the cement work on the other shop.  Sink from the ReStore, left over flooring from a house bathroom project, spare old toilet I pulled from the house, used 2×4’s from a lean-to demo, old free pallet wood for the wall coverings inside and out, mirror pulled from an old bathroom and a bunch of leftover electrical stuff from other projects and Bob’s your uncle – free bathroom and no need to go to the house to “do the business”.  Oh, and a small water heater, so I guess it wasn’t quite free.  Plumbed water to both shops from the house at the same time with PEX, with manifolding to blow them out for winterizing or isolate them for repairs (more engineering overkill).
 
This shop originally had 3, 8’ wide garage doors, but I moved two of those over to the new shop and had a single 14’ wide door installed in their place to better work with the 2-post lift bay.
 
The shop now has umpteen tool boxes and tools, sand blaster, parts washer, extension power cable and air reels, welders, oxy-acetylene torch, badass wall-mount vacuum cleaner, 2 and 4 post lifts and all the other associated battery and air powered tools, a collection ranging from Grandpa’s old wrenches to HF impact sockets and the odd Cornwell/SnapOn/Matco finds from yard sales and eBay… just a hodge podge, really, but it works for me.
 

The Shops

 
NEW SHOP – “The Hanger”
 
So, the idea was to set up a storage facility for the cars downstairs, an upstairs mezzanine level for a mancave/bar and gym, a bathroom downstairs tied back to the house septic tank, and gas for hot water and heating.  To achieve this, I had a 500 gal gas tank set near the old shop and tied into both shops, along with a dedicated 250 amp service run, split 150 to the old shop and 100 to the new shop.  The shop itself is 40×60 enclosed area with one tall bay for an RV, as well as an open “lean to” extension measuring 20×40 on one end.  Of course being a retired engineer I just had to do all the planning myself, with the county throwing in various requirements such that I could now stack the upstairs with engine blocks and not exceed the load limits.  Yes, it’s overdesigned…  Back to being a retired engineer, I ran it as a project where I did design work and oversite, with one contractor installing the structure itself, another building the skeleton structure of the mezzanine, a cementing contractor, an electrical contractor to install the panel and home run boxes to pass inspection and a plumbing contractor to rough in the bathroom and pump system to get waste water back to the house septic tank, garage door installation by someone else and finally an insulation contractor for a couple of inches of spray foam.  With the inspector having signed off on everything, the fun part began.
 
With hours trolling shop forums, Facebook, Youtube, Etsy, Pinterest and other websites and forums, I had a design for my crossfit box, mancave and bathroom.  First step was electrical so I could see what I was doing – that included diagraming out all the lighting, outlets, internet (Ubiquity system beamed over from the house), cable and TV antenna, surround sound and stereo hookup inside/outside the shop, etc. so it would provide an excessive amount of flexibility while all being hidden behind the walls.
 
Then on to the bathroom – plumbing for the toilet, sink, on-demand water heater, sink up in the mancave, soft water car wash points, tie-ins for a swamp cooler.
 
With all the “inside the walls” stuff done as per design, it was time for R19 rolled fiberglass insulation on top of the spray foam in all the walls and then some “off the books” help by the guy who’d built the shop to help me install interior steel siding, after which the ceiling lighting was installed.
 
Before installing the corrugated metal siding on the exterior of the bathroom, all the plumbing and accessories were installed – mirror made form an old drag tire, sink made from a wheel and faucet from a gas pump handle, diamond plate on the walls and shower and all the final “racetrack” touches.
 
As I was doing crossfit at the time, I was able to kill two birds with one stone – build a crossfit box downstairs, and then get a hell of a workout lugging sheetrock and MDF up the stairs to the upper level.  Didn’t take long to realize I was going to need a sheetrock jack to do the 5/8” ceiling – that stuff is heavy!  Then all the walls and flooring, the bar (even though be then I’d quit drinking, every mancave has to have a bar and it’s the best way to display my collection of PNW beer stuff like Rainier, Oly, Lucky and Heidelberg.  Plus my Shell stuff – I’d had enough and threw out all the stuff I’d collected over 30 years working for Shell prior to retiring, then started paying to collect Shell stuff for the mancave.  Go figure! Youtube videos helped guide me on aging corrugated metal to look like old rusty barn roofing, and I found some cool blue pine that I also treated with linseed oil and matte rub-on varnish.  Bar made from pallet material, left over 2×4’s, distressed corrugated roofing and a pretty cool live-end pine slab.  The mancave itself is 20×20, and the other half of the upstairs area started life as a gym (aerobics machines, bowflex, etc. but I sold some, moved some the basement and that room is now the trophy room as Hulk kinda took over the mancave trophy area.
 
Once all the ceiling was in, it was countless rolls of R19 stacked double thick in the attic to go along with the 2” closed-cell foam on the underside of the roof itself – that’s a lot of rolls and bags of insulation to tote up the stairs and push through an access hatch in the ceiling.  Also installed some lights up in the attic area, just for the hell of it.
As a final touch, a propane heater hung from the ceiling, though I may go to mini-splits when I run out of other projects.